Industrial Valve Repair

What Are Industrial Valves, and How Are They Used?

Valves are utilized in pretty much every situation involving the flow of fluids, liquids, or gases. They are used in devices all over your home, as well as inside your vehicle. In industrial settings, the valves are engineered to suit some heavy-duty applications. Industrial valves can handle much higher pressures, and they’re also built to provide reliable performance in even harsh conditions.

There are many different industrial valve designs, each suited for its own unique purpose. A gate valve opens or closes a channel for fluids by moving a gate up and down. A butterfly valve involves a paddle affixed to the flow channel through a central axis. This valve can be spun open and shut, and is designed to function primarily as an isolation valve. Ball valves, on the other hand, don’t just turn the flow on and off; they can also be used to help determine the flow rate, as well. In addition, there are also globe valves, knife valves, plug valves, angle valves, check valves, safety valves, control valves, manual valve, actuator-operated valves … the list goes on and on.

Common Issues with Valve Actuators

Most actuators operate by allowing for the automated movement of necessary valves within the system. As these valves are opened and closed by the actuator, more or less needed force is created for motion. If your valve actuator stops working, there could be any number of causative factors in play. Even so, the most likely culprits are a handful of components found within the system. Here are five of the most common sources of issues:

• The valves themselves

Industrial valves often work under a great deal of pressure or force. Over time, valves and valve stems can simply become worn out, can pick up an obstruction, the packing can seize, the valve may be experiencing too much torque, or so on. We’ll check and test each and every valve, and provide whatever repair or replacement solutions are necessary.

• Valve connections

Another common issue is a problem with the drive nut which engages the valve in question. A malfunctioning or worn drive nut may not have the ability to move the valve stem properly. Our team will check, repair, and replace any drive nuts or other valve connections which need attention.

• The actuator drive & related components

Most valves in industrial equipment aren’t operated manually; they’re driven by automated actuators. Sometimes your valves themselves may be fine, but the actuator which opens and closes the valves could be the problem. AES services actuators too, and we can even replace a broken center column drive if that turns out to be the issue.

• The motor contactors

Another potential source of issues is the internal contactor, which activates the valve actuator, based upon an input signal. If the motor contactor isn’t working properly, then your actuator valves may not work right either. This is another issue our team is skilled at troubleshooting and servicing.

• The motor itself

An electric actuator also relies upon an electric motor to provide the torque it needs to operate. Over time, issues like overheating or stress can lead to electric motor failure. Fortunately, AES has an entire team exclusively dedicated to repairing, rewinding, and rebuilding electric motors of all types, and we’re also completely familiar with hydraulic and pneumatic drive systems, too!

Industrial Valve Repair, Replacement, & Actuator Maintenance with AES

Got some valves that are sticking or not engaging properly, or having some actuator issues? Don’t worry – you’re in good hands with the AES team! We’ve serviced a ton of actuators & valves, and we can accurately diagnose & repair any essential item you decide to send our way!

Seal Evaluation

Electric, pneumatic, and hydraulic actuators rely upon tight seals to function correctly, and in order to prevent any fluid or air leak development. Our team will check all your equipment seals to make sure they’re in good condition and are set properly; if we find any issues that need addressing, we’ll address them!

Ring & Wiper Appraisal

Obviously, we’ll check the condition of all your valves themselves, but these aren’t the only items which can compromise the effectiveness of your actuator. Excessive wear of your rings or wipers can affect performance, too. We’ll check all of these too, and will address any which require attention.

Bushing Assessment

End bushings are another actuator component which require regular evaluation and maintenance. Even in normal use conditions, any bushing can wear down or wear out over time. We’re happy to provide bushing inspection and replacement, as needed.

Port Examination

Your actuator’s pressure and return ports are important components to maintain, too. If we find any signs of damage or problems with your ports, we’ll make any needed repairs or service to help keep your valve actuator functioning smoothly.

Rod Inspection

The condition of your actuator rods needs to be checked, as well. A damaged or malfunctioning rod can cause an actuator to fail. In many cases, the rod substrate itself may still be sound, but the surface of the rod can become worn and may require re-chroming or refinishing. Our team is an expert at restoring the surfaces of valve actuator rods back to pristine condition!

Why You Should Entrust AES with Your Industrial Valve Service

Replacing a valve-operated piece of industrial equipment can get expensive in a hurry. The good news is that a full replacement isn’t needed, especially if you’re able to find an effective industrial valve service and maintenance partner. The AES team is here to offer a more effective, more affordable solution!

Quality Repairs & Service

At AES, quality is a cornerstone of how we do business. Our commitment to you is that we’ll deliver the absolute best quality of repair, service, and maintenance for every item you decide to send our way. We’ve successfully repaired a wide range of valve-based items, including electric components, hydraulic components, and pneumatic components. Our team can certainly take care of your particular equipment repair needs, too.

Quick Turnaround

When asked what your ideal repair turnaround time is, you’d probably answer NOW. We get it! But the reality is that a quality valve repair does require a certain amount of time to be able to complete accurately and precisely. Thankfully, the AES team has all the knowledge, tools, and experience to be able to get the job done right, and also get it done for you fast! Our standard turnaround time for most projects is 8-10 business days, but you can also choose to put a RUSH on your order, if your schedule is particularly tight. We’ll work hard to meet your timetable!

Experienced, Trained Professionals

At AES, we have specially-trained technicians who focus on nothing but electric motors, hydraulic equipment, and pneumatic equipment – along with the valves which serve to keep these systems working properly. We collectively possess decades of combined on-the-job experience, so we really do know what we’re doing! We also offer ongoing training opportunities for our team members, to ensure that we’ll be well-poised for serving your needs going forward, as well.

A Solution That’s Both Effective & Cost-Effective

Why pay to just replace an expensive piece of equipment, when quality repairs and service may be all that you really need? We can service your industrial valves for LESS, plus we’ll return your equipment to you in like-new condition. AES is known for effectively meeting our clients’ equipment repair needs, while also saving them time, money, and needless frustration!

Industry-Leading Warranty!

You shouldn’t miss this point about AES, either. Any repair provider will assure you that they do good work, but most other providers won’t back their work with a warranty of much significance. At AES, we’re proud to stand behind everything we do by providing a 24-Month Limited Warranty for ALL REPAIRS! Should a problem arise during that time frame, which is deemed to be related to workmanship, we’ll provide a follow-up repair service for you at NO additional cost! You won’t find a better warranty in the industry!

Connect with AES for Your Industrial Valve Repair Services

Ready to get all your valves working properly, so your industrial equipment can continue to deliver for you in a reliable fashion? We can take care of that for you, and more; AES has you covered! Connect with one of our friendly team members today at (866) 386-1001, and let us provide you with your perfect repair solution! We’re standing by to help!